Ride Along on The Route: Electric Selections
Lion Electric Produces First Bus in U.S. Factory
The milestone marks the company's first "made in the U.S.A." school bus now that the new facility in Joliet, Ill., is up and running.

In August 2022, Lion Electric hosted government leaders at the new facility where the company prepared to launch production of electric school buses.
Photo: File/Lion Electric
The Lion Electric Company, a manufacturer of all-electric medium and heavy-duty vehicles including school buses, produced its first zero-emission LionC school bus in its U.S. factory located in Joliet, Ill.
"Today is a significant milestone for Lion," said Eric Pansegrau, general manager of the Joliet manufacturing facility. "On behalf of the entire management team, I want to extend my appreciation to all our employees for their passion and commitment over the past few months, as we went from an empty shell of a building here in Joliet, to manufacturing our first made in America zero-emission school bus in roughly 18 months. We are excited to now be entering the ramp-up phase of production, with an initial focus on the all-electric LionC school bus. We will spare no effort in the gradual scale-up of manufacturing, which we anticipate will be spread out over the next few quarters."
Lion leveraged the experience and knowledge gained from manufacturing the LionC at its Saint-Jérôme site over the past seven years to realize production of the first unit at the Joliet location. The production of the first LionC occurs at a time when the market demand for all-electric school buses is gaining momentum, accelerated by the U.S. Environmental Protection Agency's (EPA) Clean School Bus Program, under which the EPA awarded funding for over 2,200 all-electric buses to school districts nationwide in October. This was the first round of funding in which $968 million was released out of the $5 billion to be awarded over the next five years. Lion is well positioned to support school districts with their transition, assisting with a complete ecosystem of electrification solutions and services, and backed by the experience of more than 700 all-electric school buses and trucks on the road, which have travelled over 10-million miles in real-world conditions.
Lion will initially focus on the manufacturing of all-electric school buses at its Joliet site, with production gradually ramping up, starting in the fourth quarter of 2022. The Joliet facility is expected to have a production capacity of up to 20,000 all-electric buses and trucks, following the installation of the truck line and after completion of the production ramp-up and scale-up of manufacturing operations.
More Alternative Fuels

Bipartisan Bill Seeks to Extend Clean School Bus Program Through 2031
The proposed legislation would renew federal support for cleaner school buses as districts navigate funding uncertainty, rising fuel and infrastructure costs, and fleet replacement needs.
Read More →
Alt-Fuel Moves: Electric Bus Rollouts, Bidirectional Charging & Propane Growth
See which fleets are adding electric and propane school buses as districts and operators invest in charging infrastructure, bidirectional technology, and alternative-fuel expansion.
Read More →
Nobody Told Diesel Prices They Were Supposed to Come Down
With diesel prices surging, school bus fleets have new reason to stress-test fuel costs, consider diversification, and calculate what each route really costs to operate.
Read More →
Why Gasoline School Buses Are Making a Comeback
Gasoline is gaining ground in full-size school buses. See how today’s options stack up against diesel on cost, maintenance, emissions, performance, and more.
Read More →
EPA Opens $180M DERA Funding Round for Diesel Upgrades
The 2026 Diesel Emissions Reduction Act program seeks applications from eligible organizations to accelerate the retirement of legacy diesel vehicles.
Read More →
The Secret Life of an Electric School Bus Battery
Batteries change throughout years of daily routes, but degradation doesn’t necessarily mean the end. Here’s what operators should know about performance, safety, and second life.
Read More →
CALSTART and Forth Combine to Form Catalyst Mobility
The new name represents a renewed vision for the nonprofit focused on advancing clean, equitable, and affordable transportation solutions that move people and goods.
Read More →
Alt-Fuel Moves: New Buses, Charging Hubs & Real-World EV Testing
Propane and electric school bus deployments continue to grow as districts add new vehicles, expand charging infrastructure, and gather more real-world operating data.
Read More →
Fewer Electric School Bus Models Reshape the U.S. Market
WRI’s latest buyer’s guide points to a consolidating electric school bus market, but fewer options may reflect a maturing industry rather than fewer meaningful choices for school bus operators.
Read More →
The Fuel Budget You Can Actually Predict: How Propane Autogas Keeps Money in the Classroom
Learn how propane autogas helps school districts manage fuel costs with predictable pricing, lower maintenance, and reduced emissions from former transportation director Joel Stutheit.
Read More →
