SBF 70 years logo
MenuMENU
SearchSEARCH

Propane injection system ‘greens’ buses, saves money

The Powershot 2000 injects propane in increasing amounts into a bus engine’s air intake system as the boost pressure level of the engine increases. Operations in Arizona and Wisconsin test the system on older school buses and report getting better fuel mileage and seeing substantial reductions in exhaust emissions.

November 10, 2010
Propane injection system ‘greens’ buses, saves money

The Powershot 2000 Diesel Propane Injection System can be retrofitted onto a bus’ engine without any modifications to the engine. When installed on a School District of Westfield bus, it helped to decrease exhaust emissions by 60 percent, according to Transportation Director Scott Peterson.

4 min to read


A system by Diesel Performance Products that has been tested by pupil transportation operations in Arizona and Wisconsin can reportedly help increase school buses’ torque and horsepower while decreasing fuel consumption and emissions output.

The Powershot 2000 Diesel Propane Injection System can be retrofitted onto a bus’ engine without any modifications to the engine. It injects propane in increasing amounts into the engine’s air intake system as the boost pressure level of the engine increases.

Ad Loading...

The system, which is available for all vehicles with a turbo diesel-powered engine, is controlled by an illuminated on/off switch located inside the bus’ cab. A propane tank that will accommodate at least 25 percent of the vehicle’s fuel capacity is required. (Tanks are sold separately.)

Keith Long of Diesel Performance Products told SBF that in addition to improving a bus’ power, performance and drivability, the Powershot 2000 is a convenient alternative to running a bus solely on propane because if the bus runs out of propane, it can continue to operate on diesel.

“Many districts cannot afford to purchase new or alternative-fueled buses without bond money or government incentives, so they are unable to ‘green’ their fleets and save on fuel costs. The Powershot can offer a return on investment usually in one school year depending on the cost of both fuels and the mileage increases achieved,” Long added, noting that the Powershot 2000 retails for between $1,500 and $2,000.

[IMAGE]271[/IMAGE]

For John Bedway, transportation director at Concho (Ariz.) Elementary School District #6, the Powershot 2000 gave one of his 1997 Amtran school buses 10 to 15 percent more power.

Ad Loading...

“The bus was really underpowered and almost unusable, but now it’s working great for routes and field trips,” Bedway told SBF in mid-October. In addition to the increase in power, Bedway said the bus is getting about 21 percent better fuel mileage. Prior to installing the Powershot 2000, the bus was getting 6.32 miles per gallon (mpg), and it is now getting 8.04 mpg. Moreover, he noted that using the system has yielded a cost-savings of $.042 per mile (diesel and propane included), so he is saving $840 every 20,000 miles.

“It really cleaned the bus up — you don’t see any black smoke coming out of the bus,” Bedway added.

After seeing the benefits of the Powershot 2000 on the older bus, the district purchased another system, which Bedway would like to install on one of his 2006 or 2007 model year buses.

“I’m hoping that the propane will help me run the bus a little cleaner and give me more life out of it,” he said.

The School District of Westfield in Wisconsin also tested the Powershot 2000 on one of its older buses. Transportation Director Scott Peterson told SBF that the system provided the bus with 25 to 30 percent more horsepower and helped to decrease exhaust emissions by 60 percent.

Ad Loading...

He used the Powershot 2000 on the bus when it was fueled with a 50-50 blend of biodiesel and diesel, and when it was fueled by 100 percent biodiesel.

“When we ran the Powershot with 100 percent biodiesel, the bus had just as much power, if not more than when it was fueled by regular diesel without the Powershot,” Peterson said.

He also said that the bus’ mpg increased. “When we used the system while running the bus on diesel, it went from 7.36 to 9.83 mpg, which is very good for an older school bus,” Peterson said.

He added that if he did not have buses powered by biodiesel, he would invest in a Powershot 2000 system for all of his buses because the cost-savings is so significant: He estimated that the system would have reduced fuel costs by $30,000 per school year.

“With our biodiesel manufacturing nearly the same price as liquid propane, I am unable to use the system in our entire fleet,” Peterson explained. “If anything were to happen to our biodiesel program, I would not hesitate to install the Powershot 2000 on all of our diesel buses and vehicles.”

Ad Loading...

For more information about the Powershot 2000, visit www.dieselperformanceproducts.com or e-mail Long at dieselperfproducts@earthlink.net.

More Alternative Fuels

An orange and yellow graphic with a black and white image of Blue Bird propane school buses.
Alternative Fuelsby Elora HaynesMarch 19, 2026

Alt-Fuel Moves: EV Charging Expansion & Fleet Deployments

From EV charging growth to V2G testing and new bus deployments, districts and providers advance alt-fuel goals amid challenges.

Read More →
Buyers Guide and Directory thumbnail
SponsoredMarch 13, 2026

2026 School Bus Fleet Vendor Directory & Buyer's Guide

Searching for the right equipment, technology, or services for your school transportation program? This industry guide brings together manufacturers and suppliers across the entire school bus market, all in one place. Download it to find the partners who can help move your operation forward.

Read More →
Front view of an IC Bus next generation electric CE Series bus driving on a suburban street.
Alternative Fuelsby Elora HaynesFebruary 27, 2026

EPA Revamps Clean School Bus Program, 2024 Rebates Halted

The EPA will open a 45-day comment period and is planning a March 3 webinar as it reshapes Clean School Bus funding for 2026.

Read More →
Ad Loading...
An orange and yellow graphic with a black and white image of InCharge Energy employees working on the management system platform.
Alternative Fuelsby Elora HaynesFebruary 23, 2026

Alt-Fuel Moves: Funding Boosts & Charging Innovations

Check out some of the latest moves where alternative fuels and school buses intersect, including electric bus and charging deployments, new funding opportunities, and a new management system.

Read More →
School Bus Fleet graphic with green theme and moss sphere image, headline “Greenhouse Gas Standards Update,” subhead “EPA Officially Repeals 2009 Endangerment Finding,” and photo of a yellow school bus driving away.
Alternative Fuelsby Staff and News ReportsFebruary 18, 2026

EPA Officially Rolls Back Federal GHG Standards

The federal administration called its 2009 Endangerment Finding rescission "the single largest deregulatory action in U.S. history." It eliminates greenhouse gas emission standards for all vehicles and engines for model years 2012 to 2027 and beyond.

Read More →
An orgnge, white, and black graphic with a black and white image ofpropane school buses.
Alternative Fuelsby Elora HaynesJanuary 30, 2026

Alt-Fuel Moves: Product Innovations & Funding Outlooks

Check out some of the latest moves where alternative fuels and school buses intersect, including electric and propane bus deployments, new EV products, and an update from CARB.

Read More →
Ad Loading...
SponsoredJanuary 19, 2026

Fleet Software ROI: Transforming School Transportation

Keeping buses safe, reliable, and on schedule requires more than manual processes. This eBook explores how modern fleet software supports school transportation teams with automated maintenance scheduling, smarter video safety tools, and integrated data systems. Discover practical ways fleets are reducing breakdowns, improving safety, and saving valuable staff time.

Read More →
An orgnge, white, and black graphic with a black and white image of electric school buses.
Alternative Fuelsby Elora HaynesJanuary 14, 2026

Alt-Fuel Moves: Manufacturing Growth & Energy Storage Expansion

Check out some of the latest moves where alternative fuels and school buses intersect, including manufacturing expansions, major funding awards, and energy storage strategies.

Read More →
A man connecting a Zenobē charger to a school bus.
ManagementDecember 12, 2025

Electric School Bus Financing: Making Fleet Transitions Operationally Sustainable for the Long Haul

Electric school bus success hinges on long-term planning, which means smart financing, battery management, and service-based models that keep fleets reliable for years.

Read More →
Ad Loading...
An orgnge, white, and black graphic with a black and white detail shot of lights on a school bus.
Alternative Fuelsby Elora HaynesDecember 8, 2025

Alt-Fuel Moves: New V2G Tech and Electric Bus Rollouts

Check out some of the latest moves where alternative fuels and school buses intersect, including new product announcements and bus deployments across the U.S.

Read More →