SchoolBus logo in red and orange
MenuMENU
SearchSEARCH

Refueling Propane Autogas School Buses is Painless [Op-Ed]

Need a propane refueling primer? Here are seven simple steps to ensure a clean fill every single time.

by Scott Dougherty, Superior Energy Systems
September 22, 2025
a school bus refuels at a propane station

There are three options when it comes to planning your propane refueling, and two types of on-site stations.

Photo: Superior Energy Systems

4 min to read


Propane school buses make a lot of sense for urban, suburban and rural fleets across the country. Propane autogas costs up to 50% per gallon less than diesel and 40% less than gasoline, and because propane burns cleaner within an engine, maintenance and labor costs go down.

Thus, there are emissions and economic savings that can’t be denied, even by the most persnickety fleet operator or manager. But there is one other major advantage to propane autogas for school bus fleet operators, and that is in the realm of refueling.

Ad Loading...

Types of Propane Autogas Bus Refueling

Picture the school bus that you likely rode to school as a youngster. What comes to mind? Without doubt, it’s that black smoke that, in many cases, led to a bad cough or aggravated asthma. Plus, the ride to and from school was usually loud and smelly.

There are cleaner alternatives to diesel and gasoline school buses, along with other fleet vehicles. Electric models are an option and garner plenty of headlines, but the cost of an electric school bus is significantly more than a diesel bus – or a propane bus. Keep in mind, too, that with an electric bus, not only is the cost of the bus much greater, but there is the added cost of installing chargers.

Propane autogas refueling avoids all of that. There are three primary refueling options:

  1. A permanent on-site private refueling station, which includes a large-capacity propane storage tank, pump, meter, and one or more dispensers. A propane provider will deliver fuel based on a fleet’s needs.

  2. A temporary refueling structure, which includes a skid-mounted tank, pump, and dispenser, all owned by the propane provider. The fleet uses the equipment as long as it takes to build a permanent on-site private station.

  3. Public refueling requires no infrastructure investment, and there are hundreds of stations across the United States.

Of permanent on-site private refueling stations, there are two types:

Ad Loading...
  • Advanced stations typically service more than 50 vehicles, and carry a canopy, multiple fuel dispensers, and a high-capacity tank,

  • Standard stations typically service less than 50 vehicles and include a 1,000- to 3,000-gallon tank, canopy, and a single fuel dispenser.

Both station types can be owned by either the propane provider or the fleet itself, and often a propane provider can provide and install a station for fleets through signage of a fuel contract. Fuel deliveries are made when necessary – once per week, for example, or even daily if required.

Steps to Fueling Success

The real beauty behind propane autogas school bus refueling is the fact that it’s so easy, almost identical to diesel or gasoline, and just as fast, taking minutes to fuel. That’s a lot better than the hours it takes to recharge an electric bus.

There are seven key steps to ensure a successful propane autogas fill every time:

  1. Make sure the vehicle is off.

  2. Verify there are no open flames or ignition sources within 25 feet of the vehicle.

  3. Open the fuel door and unscrew the dust cap.

  4. Check that the filling connection is clean, i.e., free of road debris.

  5. Remove the K-15 fuel nozzle from the dispenser and push the nozzle over the fill valve to ensure it is engaged.

  6. Activate the dispenser and begin fueling. When the fuel tank reaches 80% capacity, fuel flow will automatically stop due to an overfill protection device.

  7. After disconnecting or releasing the nozzle, return it to the dispenser, replace the dust cap, and shut the fuel door.

Ad Loading...

Station maintenance should be conducted quarterly, with three important tasks: Routine pump maintenance; testing dispenser functionality; and testing safety systems. 

Driver training should be conducted once every three years.

Generating Dispenser-Level Data

There are other dispenser-specific advantages to propane autogas refueling. Some dispensers are smart enough to track data that helps a fleet operator manage vehicles and drivers. For example, Superior Energy Systems’PRO-Vend 2000/25000 dispensers track data like driver and vehicle information, gallons pumped, and mileage for a virtually unlimited number of vehicles. The cloud-based system updates in real time and is available 24/7 via mobile phone or any computer connected to the Internet.

Alternative fuel school buses and refueling them go hand in hand. For school bus fleet operators, refueling has to be fast and seamless, which is why working with your local propane provider is the first step to reduced emissions and cost.

unknown node

About the Author: Scott Dougherty has worked for Superior Energy Systems in Columbia Station, Ohio, for 13 years, beginning his career there while still in high school and advancing to his current position of sales engineer. Dougherty works in various facets of the NGL industry, including midstream, industrial, and autogas.

This article was authored and edited according to School Bus Fleet editorial standards and style. Opinions expressed do not necessarily reflect that of SBF or Bobit Business Media.

Subscribe to Our Newsletter

More Alternative Fuels

An orgnge, white, and black graphic with a black and white image ofpropane school buses.
Alternative Fuelsby Elora HaynesJanuary 30, 2026

Alt-Fuel Moves: Product Innovations & Funding Outlooks

Check out some of the latest moves where alternative fuels and school buses intersect, including electric and propane bus deployments, new EV products, and an update from CARB.

Read More →
SponsoredJanuary 19, 2026

3 New Ways Fleet Software Pays: ROI opportunities for modern fleet managers

Keeping buses safe, reliable, and on schedule requires more than manual processes. This eBook explores how modern fleet software supports school transportation teams with automated maintenance scheduling, smarter video safety tools, and integrated data systems. Discover practical ways fleets are reducing breakdowns, improving safety, and saving valuable staff time.

Read More →
An orgnge, white, and black graphic with a black and white image of electric school buses.
Alternative Fuelsby Elora HaynesJanuary 14, 2026

Alt-Fuel Moves: Manufacturing Growth & Energy Storage Expansion

Check out some of the latest moves where alternative fuels and school buses intersect, including manufacturing expansions, major funding awards, and energy storage strategies.

Read More →
Ad Loading...
A man connecting a Zenobē charger to a school bus.
ManagementDecember 12, 2025

Electric School Bus Financing: Making Fleet Transitions Operationally Sustainable for the Long Haul

Electric school bus success hinges on long-term planning, which means smart financing, battery management, and service-based models that keep fleets reliable for years.

Read More →
An orgnge, white, and black graphic with a black and white detail shot of lights on a school bus.
Alternative Fuelsby Elora HaynesDecember 8, 2025

Alt-Fuel Moves: New V2G Tech and Electric Bus Rollouts

Check out some of the latest moves where alternative fuels and school buses intersect, including new product announcements and bus deployments across the U.S.

Read More →
Row of yellow school buses parked in a lot with the Nuvve logo and an electric charging icon overlaid in the foreground.
Alternative Fuelsby News/Media ReleaseDecember 1, 2025

Nuvve Strikes Deal to Electrify N.M. District School Buses

Nuvve’s latest partnership in New Mexico aims to help districts transition to electric school buses while strengthening local grid reliability.

Read More →
Ad Loading...
A black and white image of a Thomas Built Wattson bus with text reading "Electric Buses: Progress, Promise, and the Practical Road Ahead."
Alternative FuelsNovember 21, 2025

Electric School Buses: Progress, Promise, and the Practical Road Ahead

The push for electric school buses grows, but real-world hurdles mean districts are adopting EVs slowly and mixing them with diesel and propane.

Read More →
South Coast AQMD logo alongside a school bus driving on a roadway, representing new funding to replace diesel buses with zero-emission models for Southern California school districts.
Alternative Fuelsby News/Media ReleaseNovember 20, 2025

California Agency to Fund $78M in New Clean School Buses

South Coast AQMD plans to replace 286 older buses with newer models, plus accompanying infrastructure, across 35 districts in the South Coast Air Basin.

Read More →
Christine Koester from the EPA speaks at a podium with the NASDPTS logo during a conference. A bold graphic reads “EPA Update” with megaphone and lightning bolt icons around her.
Alternative Fuelsby Amanda HuggettNovember 20, 2025

Where EPA School Bus Funding Stands: CSBP, DERA, and Heavy-Duty Grants Update

One program ends, another looks to be reimagined, and the Clean School Bus Program is in a holding pattern — here’s where each EPA program stands and what to expect moving forward.

Read More →
Ad Loading...
Front view of an all-electric Blue Bird school bus.
Alternative Fuelsby StaffNovember 19, 2025

West Aurora District 129 Launches 27 Electric School Buses Backed by Nearly $1M in ComEd EV Rebates

The Illinois district’s new electric bus fleet, supported by EPA grants, ComEd incentives, and Highland Electric Fleets, advances its commitment to sustainable school operations.

Read More →