SBF 70 years logo
MenuMENU
SearchSEARCH

Dangerous roof weld defects found in Carpenter school buses

WASHINGTON, D.C. — The School Bus Information Council (SBIC) issued a warning to school bus operators to examine buses in their fleets manufactured by...

June 1, 2003
4 min to read


WASHINGTON, D.C. — The School Bus Information Council (SBIC) issued a warning to school bus operators to examine buses in their fleets manufactured by Carpenter and built at the company’s Mitchell, Ind., plant between 1986 and 1995. According to a statement by the SBIC, if defects are found, the buses should be taken off the road immediately.

A notice was originally sent out on April 14, warning about the potential for cracked or broken welds in the roof structure of Carpenter Type C and D school buses. In the following weeks, however, more information became available, and the SBIC added these warnings to school bus operators:

Ad Loading...

1. Cracked and broken welds in the roof structure have been found in Carpenter buses in various parts of the country and are not solely confined to Florida, where the problem was first discovered.

2. These defects have also been discovered in Type B Carpenter school buses.

3. All Carpenter school buses built at the Mitchell plant between 1986 and 1995 used the same roof design.

4. Every Carpenter school bus has a six-digit number on the Carpenter body data plate. If that number starts with a 4, then the bus was built in the Richmond, Ind., plant and utilizes full-length body bows. This design does not need to be inspected.

Still, the SBIC recommends that school bus operators conduct an inspection of the roof structures in all Carpenter school bus models manufactured at the Mitchell plant. If the six-digit body number starts with anything other than a 4, then the bus should be part of the inspection.

Ad Loading...

Ron Despenza, transportation director at Clark County (Nev.) School District, was forced to take 23 buses of the road after inspections revealed the roof defects. “We inspected every Carpenter we have, and the problems were obvious,” said Despenza. “We are using spares and standby equipment to cover everything temporarily, but we had to tap into our emergency fund to order bus replacements.”

In New Mexico, state funding has been authorized for the replacement of 64 Carpenter buses. Said Gilbert Perea, state transportation director, “This of course is a juggling act and will delay other replacements for next school year.”

The problem was revealed in March after a school bus rollover accident caused the roof of a 1991 Carpenter to collapse to the seat line. The accident, which occurred in Florida, spurred state officials to advise operators against using Carpenter Type D buses until further investigation was completed.

According to Despenza, many operators are also choosing to repair the problems instead of replacing the buses altogether. But Perea said it could be risky to attempt repairs. “I don’t believe there is a fix for a poor design, and I don’t want to inherit liability on behalf of the state by authorizing a fix,” he said.

The roof welds in question are located at the junction of the vertical side posts — between the windows — and the horizontal structural member above the windows. For more information and photos of the welds, visit www.schoolbusinfo.org.

Ad Loading...

 

EPA Administrator Christie Whitman steps down

Christie Todd Whitman has announced her resignation as administrator of the U.S. Environmental Protection Agency (EPA), effective June 27, citing a desire to spend more time with her family in New Jersey. Whitman met with President Bush at the White House on May 21 to tender her resignation.

In her resignation letter, Whitman outlined several accomplishments made during her time with the EPA, including the reduction of pollution from diesel engines, aggressive enforcement of environmental laws and monumental Clean Air Act settlements.

Whitman also cited the EPA’s efforts to replace or retrofit older model school buses. Her letter states that the “landmark Clean School Bus USA initiative means that every public school student in America should be riding low emission school buses by 2010.”

In a brief statement released by the White House, the president called Whitman one of the highest-ranking women in his administration and “a trusted friend and adviser.” He also referred to her as a “dedicated and tireless fighter for new and innovative policies for cleaner air, purer water and better protected land.” Bush added a list of contributions made by Whitman that includes the reduction of diesel emissions.

At press time, no replacement for Whitman had been named.

Topics:Safety
Subscribe to Our Newsletter

More Safety

Buyers Guide and Directory thumbnail
SponsoredMarch 13, 2026

2026 School Bus Fleet Vendor Directory & Buyer's Guide

Searching for the right equipment, technology, or services for your school transportation program? This industry guide brings together manufacturers and suppliers across the entire school bus market, all in one place. Download it to find the partners who can help move your operation forward.

Read More →
Portrait of Michael C. Hout, Ph.D., assistant dean and psychology professor at New Mexico State University, featured in a Child Safety Network leadership announcement graphic.
Safetyby News/Media ReleaseMarch 6, 2026

Child Safety Network Taps Dr. Michael C. Hout to Combat School Bus Stop-Arm Runners

Child Safety Network appointed psychology researcher Michael C. Hout, Ph.D., to lead a study examining why drivers illegally pass stopped school buses.

Read More →
The 5th-generation Waymo Driver on the all-electric Jaguar I-PACE.
Safetyby StaffMarch 5, 2026

NTSB Determines Human Error Led to Waymo’s Illegal School Bus Passing

Investigators reported a remote assistance error allowed a Waymo driverless vehicle to illegally pass a stopped school bus in Austin.

Read More →
Ad Loading...
The side of a school bus with a retracted stop signal.
Safetyby Elora HaynesMarch 4, 2026

National Action Plan Aims to End Illegal School Bus Passings Across the U.S.

See how a new 50-state roadmap outlines 69 strategies for districts, law enforcement, and policymakers to reduce the 39 million illegal school bus passings reported each year.

Read More →
A school bus graphic with text reading "Iowa Student Killed, 14 Injured in Oklahoma Bus Crash."
Safetyby StaffMarch 3, 2026

11-Year-Old Student Dies After Falling Under School Bus

Recently, an Iowa student died after falling under a school bus, while 14 Oklahoma students were injured days later when a semi-truck rear-ended their bus.

Read More →
school bus driver
SponsoredMarch 2, 2026

7 Key Criteria for Choosing a School Bus Fleet Technology Partner

Download this white paper for clear guidance on evaluating your organization’s needs and selecting a partner who delivers long-term value.

Read More →
Ad Loading...
Graphic of a yellow school bus above the headline “The Real Cost of Downtime,” with icons illustrating overtime costs, frustrated parents and administrators, repair expenses, and route delays, emphasizing the operational and financial impact of communication failures in school transportation fleets.
SponsoredMarch 2, 2026

The Real Cost of Bus Fleet Downtime

When school bus communication systems fail, the consequences extend far beyond equipment repairs. Downtime can increase safety risks, strain dispatch operations, and erode driver confidence. Explore how proactive radio lifecycle management and managed services are reducing disruptions, supporting driver retention, and delivering predictable budgeting for school transportation fleets.

Read More →
Graphic showing the EverDriven logo and “SafeOps Council Launches” text over an image of a vehicle driving on a curved road, with School Bus Fleet branding in the corner.
Safetyby News/Media ReleaseFebruary 25, 2026

EverDriven Launches New Council to Standardize Safety Across 36 States

EverDriven has launched a new safety council aimed at standardizing and strengthening student transportation practices across all states it operates in.

Read More →
a photo of a school bus driving down a suburban street with houses in the background and green grass pictured
Safetyby News/Media ReleaseFebruary 23, 2026

Thomas Built Buses Awards “If You Pass” Safety Campaign Funds to Ga. District

The OEM's three-week campaign during National School Bus Safety Week has awarded nearly $6,000 to Bryan County Schools to support increasing student safety around the bus.

Read More →
Ad Loading...
Kids need more from a driverless ride graphic comparing “Getting from A to B” vs “Student Transportation,” with a Waymo-style autonomous car image and School Bus Fleet logo.
SafetyFebruary 11, 2026

Autonomous Vehicles Aren’t Built for Student Transportation [Op-Ed]

Driverless cars may feel the future, but student transportation requires more than navigation. Here’s why it demands human judgment, empathy, and oversight.

Read More →