School Bus Fleet
MenuMENU
SearchSEARCH

Electric Impact On the Way

Two zero-emission bus manufacturers are opening major new facilities in the United States this year. What difference could Lion Electric and GreenPower Motor Co. make in Illinois and West Virginia?

by Wes Platt and Christy Grimes
March 18, 2022
Electric Impact On the Way

Residents of South Charleston in West Virginia anticipate an employment boost, along with benefits for other area businesses, when GreenPower starts EV production later this year.

Photo: GreenPower Motor Co.

4 min to read


As many as 1,400 clean-energy jobs are expected to come to Lion Electric’s new electric-vehicle manufacturing facility in Illinois during the next four years.

Photo: The Lion Electric Co.

Two Canadian electric-vehicle manufacturers are in the process of expanding their corporate footprints in the United States. 

Lion Electric Co., which started in Quebec, is putting down new roots in the Chicago suburb of Joliet, Illinois, with a newly constructed facility, while Vancouver-based GreenPower Motor Company takes over an existing space in South Charleston, West Virginia. 

Ad Loading...

The Chicagoland area is expected to see up to 1,400 new clean-energy jobs over the next four years. The first vehicles are expected off the production line in the second half of 2022. West Virginia leaders anticipate as many as 900 jobs could come to the GreenPower plant as that company makes it easier to reach customers along the Atlantic coast. 

Lion Electric Sparks Optimism 

In January, Lion Electric officially took possession of its new facility, with production capacity for about 20,000 vehicles per year. According to company officials, the Joliet project “will represent the largest dedicated production site for zero-emission medium and heavy-duty vehicles in the U.S. upon its completion.” 

In 2021, when plans for the new 900,000-square-foot facility were announced, The Chicago Sun-Times reported that Lion CEO Marc Bedard said: “This significant expansion into the U.S. market will not only allow us to drastically increase our overall manufacturing capacity of electric trucks and buses, but to also better serve our customers, while adding critical clean manufacturing jobs that will form the backbone of the green economy.” 

The newspaper also reported that Lion qualified for tax incentives through Illinois’s Edge program, which means the company can “claim credits for 50% of the state income tax attributable to the new jobs.” 

Mike Paone, vice president of the Joliet Chamber of Commerce, says the economic impact for both Joliet and the surrounding area will be felt for decades. Lion Electric’s presence is expected to lead other manufacturers, suppliers, and secondary industries to the region. It should also put Joliet on the zero-emissions map, Paone says. 

Ad Loading...

“Zero-emission vehicles are the future of this nation, and Illinois has taken recent action to position themselves right in the middle of this electric trend,” he says. 

It helped, Paone adds, that Joliet holds proximity to several highways and major railways. Brian Alexander, public relations director for Lion Electric, confirms that Joliet appealed because of its central location for transport routes and distribution infrastructure. 

He believes the company was drawn to the area because of its proximity to several highways and major railways. Alexander agreed, saying Joliet is a central location for transport routes and distribution infrastructure. 

Joliet mayor Bob O’Dekirk says the facility will be huge for his city. He tells School Bus Fleet it will fill a void that was created when a major manufacturer left the area a few years ago. He hopes other companies follow suit in moving to Joliet. 

Lion Electric officials say some training programs eventually may be established, but details remain uncertain for now. However, Illinois is spending $15 million to develop academies to train workers looking for jobs on high-tech production lines like those coming to Joliet. Gov. J.B. Pritzker announced plans for those programs in 2020. 

Ad Loading...

GreenPower Grows East 

For years, GreenPower has assembled its AV Star, EV Star, and BEAST vehicles at a facility in California’s San Joaquin Valley. Later this year, company leaders hope to hire local South Charleston workers to build them east of the Mississippi River – and thus within easier reach of markets like New York, which recently saw Gov. Kathy Hochul declare plans to go all-electric with school buses by 2035. 

“There are roughly 50,000 school buses on the streets in New York State, polluting the communities they operate in with harmful emissions,” stated text in a document released for Hochul’s State of the State address. “It is estimated that fully electrifying school buses in New York City alone would be the equivalent of taking nearly 650,000 passenger vehicles off the road.” 

In West Virginia, GreenPower’s president, Brendan Riley, declared his intention to provide skilled jobs to workers in the region at the new plant. The company estimates that, once production is fully ramped up, it could bring $500 million to the region each year. That came as great news to leaders in the Mountain State. 

GreenPower President Brendan Riley attended a media briefing on Feb. 1 where a training partnership was announced between the manufacturer, BridgeValley Community & Technical College, and the Workforce Development Board of Kanahwa County.

Photo: GreenPower Motor Co.

“West Virginia is ideally positioned to lead the nation in transitioning to electrification of the transportation network, battery research and development, and environmentally sustainable vehicles,” says Mitch Carmichael, the state’s secretary of economic development. 

Says Frank Mullins, mayor of South Charleston: “We are in a period of prosperity and growth, and this manufacturing plant being located in South Charleston is one more feather in our cap.” 

Ad Loading...

As part of the deal, West Virginia guarantees to buy at least $15 million worth of GreenPower’s electric buses. 

Training for the GreenPower facility is expected to come through a new partnership between the company, BridgeValley Community & Technical College, and the Workforce Development Board of Kanawha County. 

Lance Wheeler, a county commissioner and owner of Impact Realty, says the potential 900 new jobs to him mean “900 new opportunities for citizens to provide for their kids and their families, and that brings me excitement.” 

Subscribe to Our Newsletter

More Alternative Fuels

School Bus Fleet graphic showing two yellow electric school buses parked beside a charging station, with the headline “Bipartisan Bill Seeks to Extend Clean School Bus Program Through 2031.”
Alternative Fuels•by Elora Haynes•October 14, 2026

Bipartisan Bill Seeks to Extend Clean School Bus Program Through 2031

The proposed legislation would renew federal support for cleaner school buses as districts navigate funding uncertainty, rising fuel and infrastructure costs, and fleet replacement needs.

Read More →
School Bus Fleet graphic reading “Alt-Fuel Moves: Bidirectional Charging & Propane” alongside an electric school bus and charging station.
Alternative Fuels•by Elora Haynes•October 5, 2026

Alt-Fuel Moves: Electric Bus Rollouts, Bidirectional Charging & Propane Growth

See which fleets are adding electric and propane school buses as districts and operators invest in charging infrastructure, bidirectional technology, and alternative-fuel expansion.

Read More →
School Bus Fleet graphic reading “When Fuel Prices Change the Math: What rising diesel costs mean for fleet planning,” illustrated with a fuel pump and oil barrels.
Alternative Fuels•by Steve Mitchell•October 4, 2026

Nobody Told Diesel Prices They Were Supposed to Come Down

With diesel prices surging, school bus fleets have new reason to stress-test fuel costs, consider diversification, and calculate what each route really costs to operate.

Read More →
Ad Loading...
Yellow full-size school bus traveling along a tree-lined road beneath the words “Gas is Back!” in a School Bus Fleet graphic.
Alternative Fuels•Cover Story•by Amanda Huggett•October 2, 2026

Why Gasoline School Buses Are Making a Comeback

Gasoline is gaining ground in full-size school buses. See how today’s options stack up against diesel on cost, maintenance, emissions, performance, and more.

Read More →
EPA DERA funding graphic featuring a yellow school bus beneath a blue sky with the EPA logo and the words “DERA Funding Returns!”
Alternative Fuels•by Amanda Huggett•September 25, 2026

EPA Opens $180M DERA Funding Round for Diesel Upgrades

The 2026 Diesel Emissions Reduction Act program seeks applications from eligible organizations to accelerate the retirement of legacy diesel vehicles.

Read More →
A yellow RIDE Type D electric school bus is parked along a tree-lined street outside a school.
Alternative Fuels•by Elora Haynes•September 25, 2026

The Secret Life of an Electric School Bus Battery

Batteries change throughout years of daily routes, but degradation doesn’t necessarily mean the end. Here’s what operators should know about performance, safety, and second life.

Read More →
Ad Loading...
Catalyst Mobility: Building Clean Transportation Together
Management•by Alex Roman•September 14, 2026

CALSTART and Forth Combine to Form Catalyst Mobility

The new name represents a renewed vision for the nonprofit focused on advancing clean, equitable, and affordable transportation solutions that move people and goods.

Read More →
An orange and yellow graphic with a black and white image of a propane deployment event with text reading "Charging Hubs & Real World EV Testing."
Alternative Fuels•by Elora Haynes•September 3, 2026

Alt-Fuel Moves: New Buses, Charging Hubs & Real-World EV Testing

Propane and electric school bus deployments continue to grow as districts add new vehicles, expand charging infrastructure, and gather more real-world operating data.

Read More →
Electric school buses parked in a parking lot.
Alternative Fuels•by Elora Haynes•August 24, 2026

Fewer Electric School Bus Models Reshape the U.S. Market

WRI’s latest buyer’s guide points to a consolidating electric school bus market, but fewer options may reflect a maturing industry rather than fewer meaningful choices for school bus operators.

Read More →
Ad Loading...
A yellow school bus with its red stop arm extended is stopped to load or unload students as a blurred child crosses in the foreground, illustrating the importance of motorists stopping for school buses and protecting students in the loading zone.
Alternative Fuels•August 12, 2026

The Fuel Budget You Can Actually Predict: How Propane Autogas Keeps Money in the Classroom

Learn how propane autogas helps school districts manage fuel costs with predictable pricing, lower maintenance, and reduced emissions from former transportation director Joel Stutheit.

Read More →