SchoolBus logo in red and orange
MenuMENU
SearchSEARCH

Keep Rolling with the Hits That Keep Coming

Component shortages and delivery challenges resulted in a bus manufacturing backlog for Blue Bird as the industry started its post-COVID shutdown rebound.

Wes Platt
Wes PlattFormer Executive Editor
Read Wes's Posts
January 15, 2022
Keep Rolling with the Hits That Keep Coming

 

Photo by Joe Cox via Unsplash

3 min to read


On the way home from an evening church service, my 8-year-old son sat in the back seat playing Minecraft on his Nintendo while his sister, age 3, sang along with Frank Sinatra’s “Jingle Bells” on the radio.

“I love those J-I-N-G-L-E bells, oh, those holiday J-I-N-G-L-E –“

Ad Loading...

WHAM!

The deer erupted from the shadowy woods to my left – a buck, at least four points, but possibly six. Head down, antlers aimed at the side of our car. It struck just in front of the tire, cracking the quarter panel and the bumper before bouncing off and loping back into the forest along the American Tobacco Trail in Durham.

“Oh!” It’s all I managed to say. Years ago, I might’ve added an expletive, but years with my son’s reproachful “Language” comments trained me well. The car kept on rolling. Mechanically, it seemed fine. We were just a couple miles from home. “Everyone okay?”

The boy briefly looked up from his Switch: “What was that?”

“We just got attacked by a deer,” I said.

Ad Loading...

“Oh,” he said. “I’m fine.”

“Me too,” his sister replied.

Animal-savvy friends informed me later that it was mating season for deer, and bucks tend to charge anything that seems like a threat to them. Apparently, that includes maroon Kia Sorentos. Our insurance agent reported that these “attacks” were happening almost daily.

Obviously, this wrecked my plans to relax with a movie that night. Instead, I found myself arranging alternative transportation and preparing to do without the family car for a month while the body shop worked through its backlog of repairs. Regroup, adjust, evolve.

So, I have some sense of what school bus manufacturers like Blue Bird felt toward the end of 2021. During their fourth-quarter call with investors in December, company leaders reported that the year started with sluggish demand. Then schools reopened and the fleet replacement cycle kicked back into gear. It should’ve been great.

Ad Loading...

“We were encouraged by new orders of more than 9,700 buses this year as the school bus industry rebounded strongly in the second half of the year,” said CEO Matt Stevenson in a statement.

WHAM!

Raw materials for components ran short.

WHAM!

Semiconductors grew scarce.

Ad Loading...

WHAM!

The supply chain tangled, leaving Blue Bird with a backlog of buses that may not be resolved until late into 2022 – and then only if the supply chain challenges are sorted out. It’s like they got hit by a deer, a bull, and a buffalo.

For the year, Blue Bird finished with annual revenue of $684 million – down nearly $200 million from the previous year. Stevenson expressed optimism for 2022, though, saying that “there is clear evidence of exciting longer-term trends in demand and we are going to be ideally positioned to capture our profitable share. The unprecedented situation in the world around us has only temporarily delayed what I see as a remarkable opportunity ahead for our company and its investors.”

Part of his optimism is fueled by the bipartisan infrastructure legislation that contains $5 billion in funding for clean-energy school buses and the Build Back Better Act. But it also draws on enthusiasm for Blue Bird’s plan to expand market reach beyond the big yellow bus. Stevenson said the company will make its chassis with factory-installed electric drivetrains available on the commercial vehicle market after hearing “lots of interest in everyone from last-mile delivery to mobile homes.”

Regroup, adjust, evolve.

Subscribe to Our Newsletter

More Blogposts

Mobility House
School Bus Fleet Blogby Sam Hill-Cristol, The Mobility HouseJuly 12, 2024

The Technology Power Combo That Enables EV Charging on Difficult Sites

As the pace of fleet electrification increases and charging infrastructure continues to pose challenges, many fleets find themselves puzzling over the question: how do I install charging infrastructure faster and more cost-efficiently?

Read More →
Wes Platt
School Bus Fleet Blogby Wes PlattJune 28, 2024

Trip Sheet: Farewell, Faithful Readers – Keep on Rolling

Executive Editor Wes Platt offers parting thoughts as he parks the School Bus Fleet bus to focus on ultra-local community journalism, making way for someone else to take the wheel as the pupil transportation industry continues to evolve.

Read More →
Poster image for Children's Mental Health Awareness Day.
School Bus Fleet Blogby Wes PlattMay 9, 2024

Trip Sheet: School Transportation Pros Can Champion Children's Mental Health

Children's Mental Health Awareness Day underscores the significance of school bus drivers in fostering supportive environments during students' journeys. SAMHSA's initiatives, including stigma reduction and access to resources, complement the Biden-Harris administration's funding efforts to enhance youth mental health services and workforce development.

Read More →
Ad Loading...
School Bus Fleet Blogby Wes PlattMarch 26, 2024

Trip Sheet: Is It Time for Daylight Saving Time to Clock Out?

How do you think the potential shift to permanent Daylight Saving Time or standard time would impact our daily lives and routines, especially considering the divided approach across various states?

Read More →
School Bus Fleet Blogby Wes PlattFebruary 26, 2024

Trip Sheet: Meeting a Hero in My Own Back Yard

I remain impressed by the matter-of-fact heroism that’s often demonstrated by school bus drivers like Deona Washington who are caught in these situations where the best of us might lose our cool and panic. But, then again, bus drivers are a unique breed.

Read More →
School Bus Fleet Blogby Wes PlattFebruary 13, 2024

Trip Sheet: 3 Takeaways from the EPA Clean School Bus Grant Program

Most applicants sought grant funding to acquire electric school buses, with propane coming in a distant second. No one indicated plans to purchase compressed natural gas (CNG) buses in this round. That’s not terribly surprising, I suppose, given how few school districts listed the inclusion of CNG buses in their fleets for our 2023 top district fleets survey.

Read More →
Ad Loading...
School Bus Fleet Blogby Wes PlattJanuary 30, 2024

Trip Sheet: Let's Get Rolling: What's Coming in 2024?

Calendar pages keep flipping toward the mandates set in states like New York and California to transition their school bus fleets from diesel to zero-emission, but there’s plenty of reluctance and pushback.

Read More →
School Bus Fleet Blogby Jennifer Smith, Special to SBFJanuary 18, 2024

California School Children Ride in Green School Buses

Today, California prides itself on utilizing the most zero-emission (ZE) school buses in the country with over 1,689 being used by California school districts; and while the state is on a positive health trajectory thanks to a decree to eliminate gas and diesel vehicles, more work needs to be done to improve children’s well-being.

Read More →
School Bus Fleet Blogby Steven M. Gursten, Special to SBFDecember 26, 2023

Behind The Wheel of Childrens’ Safety Aboard the School Bus

Bus drivers are the primary caretakers of children during their commute and thus bear responsibility for their safety. By prioritizing proper operating procedures, maintenance checks, and additional precautions, drivers can help avoid the loss of precious young lives under their care.

Read More →
Ad Loading...
School Bus Fleet Blogby Wes PlattDecember 20, 2023

Trip Sheet: Looking Ahead - Navigating Around Vehicle Automation

FMCSA proposes to amend certain Federal Motor Carrier Safety Regulations (FMCSRs) to ensure the safe introduction of automated driving systems (ADS)-equipped commercial motor vehicles (CMVs) onto the nation’s roadways. The proposed changes to the CMV operations, inspection, repair, and maintenance regulations prioritize safety and security, promote innovation, foster a consistent regulatory approach to ADS-equipped CMVs, and recognize the difference between human operators and ADS.

Read More →