School Bus Fleet
MenuMENU
SearchSEARCH

Daimler Trucks North America Launches 3-D Printing for Parts

The parent company of Thomas Built Buses says it sees 3-D printing as a better way to provide rare parts when customers need them.

December 7, 2017
2 min to read


PORTLAND, Ore. — Daimler Trucks North America (DTNA) will soon make its first delivery of plastic parts produced with 3-D printing technologies.

The delivery to customers in the coming weeks is part of a pilot program for DTNA, the truck manufacturer that is also the parent company of school bus OEM Thomas Built Buses. Parts to be printed in the pilot phase include nameplates, map pockets, and plastic covers.

Ad Loading...

DTNA said that it sees 3-D printing as an opportunity to better serve its customers, particularly those in need of parts that have been difficult to provide through traditional supply chain models, such as those for older trucks or parts with very low or intermittent demand.

During the pilot phase, DTNA will release a controlled quantity of 3-D printed parts and will invite customers and technicians who receive them to provide feedback. The company will also collect data on the performance of the parts and will assess potential future demand for 3-D printed parts.

For the project, DTNA partnered with 3-D printing service bureau The Technology House, which has more than 20 years of experience in additive manufacturing. The two companies have made the first parts available to customers with selective laser sintering (SLS).

The SLS process refers to layering powder in a print chamber and then “selectively” melting a pattern with lasers before adding the next layer. According to DTNA, the 3-D printed parts have been validated to meet durability requirements, and many will appear no different to the untrained eye.

Parts that are eligible for 3-D printing are also being stored in DTNA’s digital warehouse. This allows a part to be printed on demand with shorter lead times, according to the company. Without the need to maintain tooling, these parts will remain available to customers when needed.

Ad Loading...

DTNA said that on-demand 3-D printing also removes the need for holding physical inventory. Currently, the order process takes two to four weeks, but once the program is fully launched, parts will be ready to ship in just a few days, according to the company.

“We realize that we must continue to innovate, and we will invest in new processes, including 3-D printing,” said Jay Johnson, DTNA’s general manager of aftermarket supply chain. “What DTNA is launching today with 3-D printing is only the beginning as we continue to develop this technology in our quest to be the benchmark for parts availability.”

More Maintenance

DuraMend Refinish Coatings vinyl repair kit in a yellow carrying bin, featuring a heat gun, cleaning solutions, vinyl repair compounds, repair mesh, grain mats, and application tools.
Maintenance•November 2, 2026

Refinish Coatings Launches School Bus Seat Repair Kit

A new all-in-one vinyl seat repair kit comes with color-matched compounds, tools, and supplies to fix tears, holes, and punctures that kids won't be able to pick.

Read More →
Portrait of John Gonzales of the National Laboratory of the Rockies featured in School Bus Fleet’s “Five Questions” Q&A series.
Maintenance•by Amanda Huggett•November 1, 2026

Easy Ways to Reduce School Bus Emissions: Q&A with John Gonzales

Learn how preventive maintenance, driver training, reduced idling, smarter routing, and the right fuel choices can help districts reduce emissions — without investing in new buses.

Read More →
Automotive technician handling a large tire and wheel assembly beside a Ranger DST30PX wheel balancer and tire-changing equipment in a professional repair shop.
Maintenance•October 16, 2026

BendPak Launches Ranger DST30PX Wheel Balancer

BendPak's new wheel balancer handles tires up to 43 inches in diameter, with a reinforced design, precise weight placement, and faster service cycles.

Read More →
Ad Loading...
School bus maintenance garage with several yellow buses undergoing service, mechanics working in repair bays, and overhead equipment. Graphic reads “A Better Garage, All Year Long” with the School Bus Fleet logo.
Maintenance•October 14, 2026

Tips for Ensuring School Bus Garages Are Safe and Warm Year-Round

Cold maintenance bays and rising heating costs? Learn how school bus garages can improve comfort with targeted heating, better airflow, and winter preparation.

Read More →
Graphic featuring a close-up of a yellow school bus with the headline “ASE's 7 School Bus Technician Certification Tests: What to Know.”
Maintenance•by Staff and News Reports•October 8, 2026

ASE Highlights School Bus Technician Certification Requirements

ASE is encouraging school bus maintenance professionals to maintain their certifications, highlighting seven specialized tests and five-year renewal requirements.

Read More →
Fleetrite logo displayed against a light background with a blurred close-up of a vehicle in the upper right corner.
Maintenance•by News/Media Release•October 1, 2026

International Adds E-Commerce Capabilities to Fleetrite.com

IC Bus customers can now browse, buy, and track shipments for more than 400,000 aftermarket parts online.

Read More →
Ad Loading...
Graphic featuring several yellow school buses with the headline, “The Most Expensive School Bus Resale Mistake,” and images representing maintenance, auctions, and resale value.
Management•by Steve Mitchell•October 1, 2026

The Most Expensive Thing You Do Before Selling a School Bus: Wait

When should you sell an aging school bus? Learn how maintenance, mileage, corrosion, specifications, and timing can affect resale value long before the auction.

Read More →
Graphic showing a DEF header beside the text, “Better DEF Header Technology Can Mean Fewer Repairs.”
Maintenance•September 18, 2026

The Evolution of DEF Header Technology: What School Bus Operations Should Know at Replacement Time

See what school bus fleets should consider when replacing DEF headers to improve reliability, reduce repeat repairs, and control maintenance costs.

Read More →
The Essential Guide to School Bus Fleet Maintenance
Sponsored•September 8, 2026

The Essential Guide to School Bus Maintenance and Student Safety

Your district's buses carry students to school every day. This guide shows how predictive maintenance powered by fleet data helps keep buses reliable, drivers accountable and students safer from the first bell to the last stop.

Read More →
Ad Loading...
School buses at a Southeast Michigan facility illustrate Kerry Brothers’ growing regional maintenance network following its acquisition of Downriver Truck and Bus.
Maintenance•by Amanda Huggett•August 11, 2026

Kerry Brothers Grows Michigan School Bus Repair Network

The acquisition of Downriver Truck and Bus expands Kerry Brothers’ school bus maintenance footprint across southeast Michigan, adding repair capacity, diagnostic resources, and state inspection support.

Read More →