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Abe W
New Member
5 Posts |
Posted - 12/13/2010 : 09:24:33 AM
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Hi,
I have a 1995 International 3800 school bus with a T444E engine. I'm having a lot of problems getting going in the mornings especially when it is cold like now. The engine starts good and idles OK. When I want to get going, it sputters and blows white smoke like crazy. If I keep pushing it, eventually after everything seems to be warmed up all of a sudden it surges forward and and takes off and the smoke clears up. As long as I keep driving it seems fine. If I stop and then take off again, it hesitates a bit before it goes. The longer I stop, the more smoke and hesitating I have before it clears up. The flash codes I get are 111, 233 & 615. I don't have any technical info to tell me what the codes mean and how to find the problem. What would I try first? |
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Abe W
New Member
5 Posts |
Posted - 12/13/2010 : 3:40:01 PM
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Can someone give me the meanings of these flash codes, 111, 233, 615 please?
Thanks in advance! |
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stovebolt
Active Member
37 Posts |
Posted - 12/13/2010 : 4:32:40 PM
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Abe, you need to check your glow plug relay. If it is functioning, check your glow plugs. The white smoke is unburned fuel, and a classic symptom of non-functioning glow plugs. As far as your codes, 111 is no faults detected. 233 is vpm not receiving tach signal, and 615 is KAM memory corrupted.
All three of these are common codes, if the bus runs good when warm, id lean towards a gp relay, glow plugs, or the wiring harness that runs them. |
Edited by - stovebolt on 12/13/2010 5:27:57 PM |
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Abe W
New Member
5 Posts |
Posted - 12/13/2010 : 9:06:31 PM
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The glow plug light comes on properly and then goes out after a bit. Am I correct that the glow plugs are only needed till the engine is started? The engine starts great, even in cold weather like we've had now for a bit here in the middle of Canada. Of course, I'm using the block and oil pan heaters as well. I agree that it is getting excessive fuel. It seems that once the engine area is fully warmed up and the engine is under load it runs fine. Slowing down or idling it for any period of time tends to bring on this problem to varying degrees. I will check the flash codes again to make sure I didn't miss any. |
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Thomasbus24
Administrator
USA
4547 Posts |
Posted - 12/14/2010 : 01:42:54 AM
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Agreed, glow plug issue.
Just because the light is on, does not mean the plugs are working. I've done a quick check in the field before, you might try it... when cold, turn the key on but don't crank, the wait to start light will shut off, but the glow plugs remain on for several seconds. Watch the volt gauge for a minute, it will jump up a bit when the plugs do shut off. I fit doesnt rise, looks like they aren't working.
That is no substitute for a complete system check, but might give you some needed info in a hurry. |
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Abe W
New Member
5 Posts |
Posted - 12/14/2010 : 10:37:52 AM
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I checked what the volt gauge does. After about a minute(long after the light goes off), it jumps up quite a ways. I'm guessing that means the glow plugs work. Like I said, the engine has no problems starting. It fires up pretty much right away when I crank it over. Somebody told me that the engine oil could make a difference on how well it runs especially when it is quite cold like -33C. I will do an oil change and see what happens. |
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Fastback
Top Member
1500 Posts |
Posted - 12/14/2010 : 11:32:09 AM
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Sounds to me like maybe your rapid warm up device is closing and not opening up quite like it should. This can cause low power, a lot of smoke from poor combustion and an increased noise level at the tailpipe. They should open up when you drive the bus but for whatever reason some can be troublesome and only open when coolant temp reaches a certain level. Of the two stubbon ones we had one was corrected with an ecm reflash the other one we ended up just unhooking the flapper valve and wiring it open. |
Why yes, the ORIGinal CHARGER is a Fastback |
Edited by - Fastback on 12/14/2010 11:33:04 AM |
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08 Thomas EF
Top Member
533 Posts |
Posted - 12/14/2010 : 3:04:45 PM
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I posted this video here a few days ago asking about a strange grinding noise that the exhaust was making. I was told that that's how the exhaust sounds when the warm-up device is closed. In this video, the driver starts driving away while the device is closed, then it opens up once there's some throttle, and I was watching as the noise suddenly stopped, and the bus did seem to lurch forward as you described.
Skip to 0:45 in this video to hear the noise:
http://www.youtube.com/watch?v=HaKP4UC8PQY |
Edited by - 08 Thomas EF on 12/14/2010 3:07:02 PM |
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Tobey c
New Member
USA
9 Posts |
Posted - 12/22/2010 : 8:28:57 PM
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quote: Originally posted by 08 Thomas EF
I posted this video here a few days ago asking about a strange grinding noise that the exhaust was making. I was told that that's how the exhaust sounds when the warm-up device is closed. In this video, the driver starts driving away while the device is closed, then it opens up once there's some throttle, and I was watching as the noise suddenly stopped, and the bus did seem to lurch forward as you described.
Skip to 0:45 in this video to hear the noise:
http://www.youtube.com/watch?v=HaKP4UC8PQY
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Tobey c
New Member
USA
9 Posts |
Posted - 12/23/2010 : 6:40:36 PM
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I have the same problem with my 02 3400. Did you find the problem? Thanksquote: Originally posted by Abe W
Hi,
I have a 1995 International 3800 school bus with a T444E engine. I'm having a lot of problems getting going in the mornings especially when it is cold like now. The engine starts good and idles OK. When I want to get going, it sputters and blows white smoke like crazy. If I keep pushing it, eventually after everything seems to be warmed up all of a sudden it surges forward and and takes off and the smoke clears up. As long as I keep driving it seems fine. If I stop and then take off again, it hesitates a bit before it goes. The longer I stop, the more smoke and hesitating I have before it clears up. The flash codes I get are 111, 233 & 615. I don't have any technical info to tell me what the codes mean and how to find the problem. What would I try first?
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Abe W
New Member
5 Posts |
Posted - 01/03/2011 : 11:37:38 AM
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I did an oil change and made sure to put the proper oil in for cold weather. It seems to work OK as long as it is not colder than -20C. As was suggested, it could be the warm-up device not operating properly but I haven't had a chance to disconnect it and find out if it makes a difference. I'm hoping to try it today. Does anyone know if this engine should have a fast idle mechanism for cold-weather operation? |
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bluebirdvision
Top Member
USA
1081 Posts |
Posted - 01/03/2011 : 11:55:07 AM
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You should be able to get it to high idle. Put bus in Neutural, Apply the Parking brake, There are two switches next to the parking brake (on models with air brakes), on older units (like yours) the closer switch should be DOWN (down is "ON") and then push and hold the lower half of the switch to the right, until you reach the desired RPM and then release.
You can kind of see what I'm talking about here
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