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fleettechllc
Active Member

United States
36 Posts
Posted - 07/08/2007 :  6:49:41 PM  Show Profile  Visit fleettechllc's Homepage  Reply with Quote
I'm working on a fleet of 10, 200 - 2006 International box trucks. Beleive it or not every truck has the a/c info worn off the sticker. Does anyone know the correct amount of R-134a the systems take for a complete charge. They are all identical systems no matter of the different years in that span.

jeepcjron
Advanced Member

USA
262 Posts
Posted - 07/23/2007 :  04:47:31 AM  Show Profile  Reply with Quote
1000/2000/4000/5000/8000/9000 Models, 1993 - 2000

Refer to S16019 for troubleshooting


Comp. Type
R-134a Qty
Oil Type
Oil Qty

8000 with sleeper box
CCI
4.5 lbs (2.0 kg)
Ester oil (ZGGR725025)
16.0 oz (473 cc) (ref. only, see S16019)

-
Sanden




Pro Sleeper Models with side mount filter access panel
CCI
4.0 lbs (1.8 kg)
Ester oil (ZGGR725025)
16.0 oz (473 cc) (ref. only, see S16019)

-
Sanden
3.0 lbs (1.4 kg)
PAG oil (ZGGR725028)
10.14 oz (300 cc) (ref. only, see S16019)

All other models/ configurations
CCI
3.5 lbs (1.6 kg)
Ester oil (ZGGR725025)
16.0 oz (473 cc) (ref. only, see S16019)

-
Sanden




5000i/9000i Models, 1999 - Current

Refer to S16019 for troubleshooting


Comp. Type
R-134a Full Charge Qty
Oil Type
Oil Qty

All
CCI
4.0 lbs (1.8 kg)
Ester oil (ZGGR725025)
16.0 oz (473 cc) (ref. only, see S16019)

-
Sanden
3.0 lbs (1.4 kg)
PAG oil (ZGGR725028)
10.14 oz (300 cc) (ref. only, see S16019)

3200/4000/7000/8000 HPV Models, 2001 - 2006, Orifice Tube System

Refer to S16025 for troubleshooting

R-134a Full Charge Qty
Oil Type
Oil Qty

All Models
30 oz (0.85 kg)
PAG oil (ZGGR725028)
10.14 oz (300 cc)

3200/4000/7000/8000 HPV and ProStar Models, 2007 and up, Expansion Valve (TXV) System

Refer to S16034 for cab system troubleshooting
Refer to S16039 for ProStar sleeper troubleshooting

R-134a Full Charge Qty
Oil Type
Oil Qty

ProStar Day Cab
40 +2/-0 oz (1.13 +0.05/-0 kg)
PAG oil (ZGGR725028)
10.14 oz (300 cc)

ProStar Sleeper
48 +2/-0 oz (1.36 +0.05/-0 kg)
PAG oil (ZGGR725028)
10.14 oz (300 cc)

All other models
36 +2/-0 oz (1.02 +0.05/-0 kg)
PAG oil (ZGGR725028)
10.14 oz (300 cc)

SPECIAL NOTES: 1. Oil and refrigerant quantities above are for the standard system. Be sure to check for body or other "add-on" systems that may be connected as this will change the quantities required.

2. Be sure the high and low side caps are present and tight since these caps serve as secondary seals to prevent potential leakage from the Schrader valves.

its like a slinky! useless but fun to watch.
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