Alternative Fuels

The Latest in Emission-Control Technology

Kelly Roher
Posted on July 5, 2011
Cleaire Advanced Emission Controls’ Long-Mile diesel particulate filter can reduceparticulate matter by more than 85 percent. Itslow exhaust temperature requirement makesit compatible with lighter duty cycles.

Cleaire Advanced Emission Controls’ Long-
Mile diesel particulate filter can reduce
particulate matter by more than 85 percent. Its
low exhaust temperature requirement makes
it compatible with lighter duty cycles.

In conjunction with transporting students to and from school safely, many pupil transporters are passionate about working to ensure that the air students breathe around buses is clean.

From diesel particulate filters (DPF) to diesel oxidation catalysts to crankcase filtration systems to a hybrid system for school buses, there are numerous products available to the industry that reduce buses’ particulate matter and emissions output.

SBF spoke with officials from four companies about their products’ features and specifications.

Cleaire Advanced Emission Controls LLC
Cleaire Advanced Emission Controls offers four DPFs that can be used as a retrofit solution for school buses: the LongMile®, the Horizon®, the Vista™ and the Longview.

Kevin Harris, business development manager, says the Horizon is the most popular model, but the company believes the LongMile will soon become the more popular option.

Both DPFs have been verified by the California Air Resources Board (CARB) to reduce particulate matter by more than 85 percent, and they have a modular design that facilitates service and de-ashing.

The Horizon is an active DPF with electric heater regeneration. It is verified for use in engine model years 1960 to 2006, but it cannot be used in two-stroke engines.

The LongMile DPF is a passive system that uses an exclusive sintered metal filter. It is verified for use in engine model years 1993 to 2006.

Harris says there are several features that differentiate the LongMile from other passive DPFs.

“For passive systems, you need to have a certain exhaust temperature profile, and typically it can be 260 degrees Celsius for 25 percent of the time. With the LongMile, it’s 260 degrees Celsius for only 7 percent of the time,” he explains. “This low exhaust temperature requirement provides broader engine coverage and greater operating flexibility for the fleet.”

In addition, the LongMile’s low backpressure makes it compatible with many engine applications, especially those with exhaust gas recirculation (EGR) technology. Finally, its high ash capacity extends filter deashing/cleaning by three times compared to channel wall-flow filters.

Harris notes that a school bus equipped with a well maintained and properly working engine will enable all of the DPFs to work more effectively and reduce maintenance.

“With a poorly tuned engine, the filter is going to fill up more quickly than with a well maintained engine. This means that you’re going to have to regenerate more often or clean out the filter more often,” he says.

Donaldson Co. Inc.’s LNFmuffler system is designed for model year1993 to 2006 high nitrogen oxide engines.It can reduce particulatematter emissions by more than 90 percent.
Donaldson Co. Inc.’s LNFmuffler system is designed for model year1993 to 2006 high nitrogen oxide engines.It can reduce particulatematter emissions by more than 90 percent.

Donaldson Co. Inc.
Sales Manager Todd Lewis says Donaldson’s newest products for school buses are the LNF and LXF mufflers as well as the SEF Muffler System.

The LNF and LXF products reduce particulate matter emissions by more than 90 percent. The LNF muffler is designed for model year 1993 to 2006 high nitrogen oxide engines, while the LXF muffler is designed for model year 2002 to 2006 low nitrogen oxide engines. Both muffler kits are equipped with an Emissions Device Monitor that indicates when DPF cleaning is required. The monitor also sends alerts to the vehicle operator through an in-cab display when abnormal or undesirable operating conditions are detected.

Finally, the LNF and LXF mufflers are passive systems. The exhaust gas temperature profile for the LNF is: greater than 235 degrees Celsius for at least 40 percent of the time or greater than 300 degrees Celsius for at least 10 percent of the time. The temperature profile for the LXF muffler is: greater than 245 degrees Celsius for at least 40 percent of the time or greater than 310 degrees Celsius for at least 10 percent of the time.

Donaldson’s SEF Muffler System uses semi-active DPF technology and is designed for on-road, non-EGR model year 1991 to 2006 engines.

“The SEF requires a regeneration station. Depending on the duty cycle, they usually go two to three weeks before you have to plug them in,” Lewis says, adding that the SEF system is easy to install.

In addition to reducing diesel particulate matter by more than 90 percent, the SEF muffler is effective at reducing hydrocarbon and carbon monoxide emissions.

The junction box that comes with the SEF system houses the connections for the DPF regeneration station. The station can control up to two DPF regeneration cycles consecutively.

“One of the other new products we have is a closed crankcase filter system. It improves in-cab air quality by reducing the interior particulate concentration by about 20 percent,” Lewis says.

Donaldson’s Plastic Spiracle Crankcase Filtration Systems are CARB- and EPA-verified when combined with the company’s diesel oxidation catalysts.

Engine Control Systems’ Purifilter Plus diesel particulate filter is a hybrid — it’s not a completely active system. It works in a passive manner when the temperature of the exhaust is sufficient, meaning that it requires less plug-in intervals for regeneration.
Engine Control Systems’ Purifilter Plus diesel particulate filter is a hybrid — it’s not a completely active system. It works in a passive manner when the temperature of the exhaust is sufficient, meaning that it requires less plug-in intervals for regeneration.

Engine Control Systems
Engine Control Systems offers the Purifilter Plus and Purifilter DPFs for school buses, which are verified by CARB and the EPA. Sonya Clark, regional sales manager for Southern California, says they reduce particulate matter emissions by 85 percent.

She adds that the Purifiliter Plus, which can be used on school buses outfitted with 1994 to 2006 model year HD engines, including those with EGR technology, is the most commonly used between the two DPFs.

“The Purifilter Plus is a hybrid, so it’s not a completely active system. It works in a passive manner when the temperature [of the exhaust] is sufficient, requiring less plug-in intervals for regeneration — it’s not a daily plug-in interval,” Clark explains.

The Purifilter is a passively regenerating DPF that requires no operator interaction. Clark says this filter would benefit pupil transporters whose buses travel on a lot of rural routes.

Engine Control Systems also offers AZ Purifier and AZ Purimuffler diesel oxidation catalysts for school buses. They are certified by CARB and the EPA for two- and four-stroke diesel engines, and they reduce particulate emissions up to 40 percent.

The AZ Purifier is contained in a separate converter that is installed upstream of the vehicle’s original muffler. The AZ Purimuffl er incorporates the catalyst into a direct-fit muffler that replaces the original vehicle muffler.

Dana Brewster, central east regional sales manager, says the Purimuffler is the more popular option between the two. It is made of stainless steel, which enables it to withstand harsh weather and road salt, and Brewster says Engine Control Systems builds a replica of the original equipment muffler that the Purimuffler will replace.

“If we need a muffler that’s a certain size and shape and we don’t have it in our system, our engineering team creates a new part so that we can spec it to match,” he explains, adding that he feels the company’s ability to provide a replica of the original equipment muffler is one of its strengths.


Pictured is the Hybrid Drive Unit forEaton’s hybrid system. It comprises the transmission and the motor/generator. The system can reduce emissions by more than 30 percent.
Pictured is the Hybrid Drive Unit forEaton’s hybrid system. It comprises the transmission and the motor/generator. The system can reduce emissions by more than 30 percent.

Eaton hybrid system reduces emissions, fuel consumption
Diesel particulate filters, diesel oxidation catalysts and crankcase filtration systems are not the only types of technology available to help school buses run cleaner. Another option to consider is operating buses powered by a hybrid system.

James Parks, manager of global communications for Eaton Vehicle Group, says the company’s hybrid system is available through IC Bus with its CE Series unit and through Thomas Built Buses with its Saf-T-Liner C2e unit.

IC Bus’ hybrid bus combines the Advanced EGR-equipped MaxxForce DT and an electric motor with a peak power output of 44 kilowatts.

Thomas Built’s hybrid bus is powered by a Cummins diesel engine, an Eaton transmission and an electric motor developed jointly by Thomas Built, Eaton and Freightliner Custom Chassis Corp.

“We use the electric motor to help launch and drive the bus from a stop, and then through regenerative braking we slow the bus down and recharge the batteries so there is always energy to launch and drive the bus,” Parks explains.

He adds that the hybrid system reduces fuel consumption and there is less wear and tear on the drivetrain, which can provide maintenance cost savings.

“The system is also quieter than a traditional bus, which is an added benefit,” Parks says.

Thomas Built’s hybrid Saf-T-Liner C2e can reportedly reduce emissions and improve fuel economy by 30 percent or more, while the IC Bus CE Series hybrid unit can reportedly provide up to a 30-percent improvement in fuel economy, up to a 35-percent reduction of NOx emissions and up to an 85-percent reduction of diesel particulates.

“School districts across the country are looking for ways to reduce their fuel costs and provide a greener footprint for their community without compromising passenger or driver comfort, and we think we’ve given them a pretty compelling story with the IC Bus and Thomas bus options. Customers of our hybrid systems have gone well over 100 million miles with reliable service,” Parks says.

Related Topics: emissions, engines, epa, hybrid bus, IC Bus, Thomas Built Buses

Comments ( 1 )
  • DPF Cleaning Specialists

     | about 6 years ago

    It has been said so many times, "Our students are the most valued end users of the total transportation network." This fact remains true year after year. Any money spent to protect our students is like an investment in the future of our country. Emission control devices, such as mentioned in this article, are certainly a worthy investment. This investment however, is not a single purchase and forget item. Routine maintenance of not only the engine but the emission control device will greatly prolong the designed intent of the investment in reducing pollutants into the atmosphere and protecting our young and future. The "ash" load, or the build up of ash in the DPF, will over time cause the device to fail and require replacement. As the DPF fills with ash during normal, expected operation an increase in engine back pressure is experienced which reduces fuel efficiency. The increased cost to fuel and operate school busss in your fleet could be allocated to other beneficial expenses. A good rule of thumb is to have the DPF removed and cleaned at least annually. For the most part North America has idled a significant number of school busses for the summer break. Now is the time to address the ash build up in the DPF or clean and renew the oxidation catalyst (DOC) for your fleet of busses. DPF Cleaning Specialists is a company that can work with fleets to maximize the effectiveness of both the DPF and the DOC, reduce engine back pressure and provide preventive maintenance guidelines. Consider taking advantage of this idle time to address these emission control devices.

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